How a solar system works, component by component
A rooftop system is a chain, and current passes through every link in a fixed order. Once you know what each box is for, a quotation stops being a list of acronyms and starts being something you can compare.
See it happen
Drag to rotate the roof, or step through the journey and watch the camera follow the electricity from sunlight to your appliances.
Why there's an inverter at all
Solar panels don't produce the electricity your appliances use — not directly.
The panels generate electricity in DC form. Your building’s normal electrical appliances use AC electricity, so the system needs an inverter in between.
A steady, one-direction flow of electricity.
Alternating electricity — the form your building’s wiring and appliances use.
Where does your solar electricity actually go?
Three situations, and what changes if the system has battery storage.
Solar generation is available while the system is producing. Your building's electrical loads use it directly.
Follow the current
Panel to grid, in order. Nothing in this chain is optional: a quote that omits a link has moved the cost, not removed it.
01
The array
Panels wired into strings on the roof, producing direct current whenever there is light. Series wiring builds voltage; parallel strings build current.02
DCDB
The DC distribution box. Combines the strings, and houses the DC isolator and DC surge protection. This is where the array can be safely disconnected from the inverter.03
Inverter
Converts DC to grid-synchronised AC, tracks the array’s maximum power point continuously, and performs the grid protection functions including anti-islanding.04
ACDB
The AC distribution box. Protection and isolation on the AC side: breakers and AC surge protection between the inverter and your building supply.05
Consumer unit
Solar AC joins your existing distribution board. From here it is indistinguishable from grid supply, and whatever is switched on consumes it first.06
Net meter
A bidirectional meter at your service connection, recording imported and exported units as separate totals. Surplus beyond your own consumption passes through it to the grid.
One consequence of that order is worth sitting with: your building consumes generation before anything reaches the meter. Nothing is “sent to the grid and bought back”. Export is only ever the surplus. What that does to your bill is the subject of import and export units.
Protection: two different jobs
Most explanations list surge protection and circuit breakers together, as though you were choosing between them. You are not. They defend against opposite kinds of fault:
SPD
Surge protection device: overvoltage
Handles a transient voltage spike, typically induced by a nearby lightning strike or a grid switching event, by diverting that energy to earth before it reaches the inverter or your wiring. It acts in microseconds and then returns to doing nothing. It will not help you with a short circuit.MCB
Miniature circuit breaker: overcurrent
Interrupts the circuit when current exceeds its rating, as happens in a short circuit or a sustained overload. It is a switch that opens under fault conditions. It will not protect anything from a voltage transient, which passes through far faster than a breaker can trip.
An SPD protects against overvoltage and surge. An MCB protects against short-circuit current. They are not interchangeable, and a compliant installation has both: on the DC side in the DCDB and on the AC side in the ACDB.
Both also depend on a competent earthing arrangement. An SPD diverting a surge needs somewhere to divert it to; without proper earthing it is a component that passed inspection and does nothing. Earthing is not glamorous and it is not where anyone economises safely.
What holds it up and what joins it together
The electrical chain gets the attention. The mechanical parts decide whether it survives twenty years on a roof.
Structure
Mounting structure
Rails and clamps fixing the array to the roof or to the ground, setting its tilt and orientation. Galvanised steel and aluminium are both common; what matters is that the coating suits the environment and the design suits the site’s wind exposure. Elevated structures on flat roofs and ground-mounted frames are different engineering problems with different loads.Tilt
Tilt and orientation
Tilt sets how directly the panels face the sun across the year, orientation sets when in the day they produce most. Neither is a component you can upgrade later without dismantling the array, which is why they are decided at survey rather than at installation.DC
DC cables
Solar DC cable is specified for outdoor life: UV-stable, double-insulated and rated for the temperatures a roof reaches. Undersized cable wastes generation as heat every single day, quietly and permanently: one of the few losses in a system that you pay for continuously.MC4
Connectors
Locking, weather-sealed, touch-safe DC connectors joining panels and strings. Mixing brands that appear to fit is a known failure mode: a marginal mating surface heats up under load. Connectors are cheap and their failures are not.Earth
Earthing and lightning protection
Module frames, structure and equipment bonded to earth, with lightning protection where the site warrants it. This is what gives surge protection somewhere to send a surge, and what makes the metalwork on your roof safe to touch.AC
AC cable run
From inverter through ACDB to your consumer unit, sized for the run length and the current. Long runs need larger conductors than the load alone would suggest, or you lose voltage along the way.
Reading a quotation with this in hand
Two quotations for the same capacity can differ by a large margin, and the difference is almost never in the panels; those are named on both. It is in whether there is a DCDB and an ACDB or only one box; whether surge protection appears on both sides; what the cable is specified as rather than just its length; whether earthing is itemised; and what the mounting structure is made of.
None of that is visible from the roof once the system is running, which is precisely why it is where a cheap quotation gets cheap. Ask for the line items. A supplier who has specified them properly will be glad to be asked, and the comparison stops being a question of who quoted the lowest number.
If you want to see inside the panels themselves, that is inside a solar panel. For how the whole configuration behaves on a real grid connection, see Solar On-grid.
Test your understanding
Question 1 of 5
Where does the electricity go first, from the panels?
Common questions
What is the difference between a DCDB and an ACDB?
They sit on opposite sides of the inverter and do the same job for different current. The DCDB is the DC distribution box between the panels and the inverter: it combines the array strings and houses their isolation and surge protection. The ACDB sits between the inverter and your building supply, protecting and isolating the AC side. A quotation with one and not the other is worth questioning.
Is an SPD the same as an MCB?
No, and they are not interchangeable. A surge protection device handles overvoltage (a transient spike, typically from a nearby lightning strike or a switching event) by diverting that energy safely to earth. A miniature circuit breaker handles overcurrent, disconnecting the circuit when too much current flows, as in a short circuit or an overload. Different fault, different device. A system needs both.
What does the inverter actually do besides convert DC to AC?
Two other things that matter. It runs maximum power point tracking, continuously adjusting the electrical load it places on the array to extract the most power available under current light and temperature. The array does not simply produce a fixed output. And it performs grid protection functions, including anti-islanding: if grid supply fails, the inverter must disconnect rather than energise dead lines. That safety behaviour is why a standard on-grid system goes down in a power cut.
Why do solar installations use MC4 connectors instead of ordinary ones?
They are designed for the conditions: touch-safe when mated so live DC terminals are not exposed, weather-sealed against years of rain and UV, and locking so vibration and thermal cycling cannot work them loose. A poor DC connection generates heat, and heat in a connector on a roof is a fire risk. Connectors are also the classic place a cheap installation saves money invisibly, including by mixing brands that superficially fit but were never designed to mate.
What is a net meter and how is it different from my old meter?
An ordinary meter counts electricity flowing one way, into your property. A net meter is bidirectional: it keeps separate running totals for units imported from the grid and units exported to it. Installing one is a DISCOM process (TGSPDCL or TGNPDCL in Telangana; APSPDCL, APEPDCL or APCPDCL in Andhra Pradesh, depending on which one supplies you) rather than something an installer simply fits, and it is the piece of equipment that turns generation into a bill reduction.
Does the mounting structure really matter?
It is the part carrying every wind and weather load on the array into your building for the next two decades or more. Material and coating decide whether it corrodes, and orientation and tilt decide how much the panels generate at all. A structure specified for the site (its wind exposure, its roof type, its latitude) is doing more for long-term output than most of the components people compare more carefully.
Why does panel orientation and tilt angle matter?
They decide how much of the available sunlight actually reaches the cells. In India, a south-facing array tilted close to the site’s latitude captures the most annual energy; a north-facing roof or a flat, un-tilted layout gives up a meaningful share of that. A survey checks orientation before anything is designed, because it can change what is worth installing at all, not just how well it performs.
Does extreme heat reduce how much a solar panel generates?
Yes. Panels are rated at a standard 25°C test temperature, and output falls as the panel itself gets hotter — crystalline silicon panels typically lose somewhere around 0.3–0.4% of output per °C above that. On a 45°C+ day in Vijayawada or Guntur the panel surface runs well above ambient, so peak summer sun generates slightly less per panel than the same sunlight would on a cooler day. It is one reason annual generation is planned as a yearly average rather than a single hot-day figure.
Have a quotation you want read properly?
Bring it to a free site survey. We will go through it line by line, including the lines that are missing.
